Why Us

Research and development capabilities:

Aluminum Die Casting Mold:

To produce high-quality aluminum die-casting mold design, many factors need to be considered when designing the mold;

Improving the mold design can improve the end result.

Draft: In order to accurately eject the casting from the mold, a draft angle is required. It is the degree to which the gap between the mold wall and the casting can be reduced. A good draft can provide a high-quality mold design.

Fillets: Fillets reduce sharp edges on castings. Sharp edges directly affect the quality of the product, so rounded corners are placed in the mold to improve the quality.

Parting Lines: Parting lines prevent molten metal from flowing into spaces where it should not. Accurate parting lines can lead to better mold design.

Bosses: These are the knobs in the die casting process. They help to fit the molten metal in the mold. Use bosses to improve wall thickness.

Ribs: This increases the material strength of the casting if the casting does not have the thickness required for the product.

Mold flow analysis of aluminum die casting mold:

Mold flow analysis is done by creating a simulation of molten metal flowing into a mold. This is done using various software. The purpose of setting up a complete molten metal process is to check any limitations that the process may have.

The flow of metal into the mold affects the properties of the cast metal. Therefore, to avoid any inconvenience during machining, mold flow analysis is very helpful.

The color map shows the properties that will be reflected in the metal casting to be produced. The process is a diagram of an object, indicating that the product will perform optimally after production. Defects are detected in advance. The following processes can be prevented in advance through the mold flow analysis process:

Find flaws in design geometry;

Prevent costly tooling errors and rework;

Enhance manufacturability;

Reduce development time;

improve efficiency and quality;

Detection ability:

INNOVAW High Quality Aluminum Die Casting Products and Processing, provides high quality die casting, fabricated and machined products through Process Development and Product Quality Planning (APQP). The product has passed compression test, three-coordinate precision measurement, material analysis, spectrometer, measurement/visual inspection, microscope test, X-ray inspection,

Surface roughness testing, laser/scanner software, first article inspection, in-process inspection and final inspection to control the quality control of the whole production process.