Innovaw's Intelligent Grinding Robots Empower Efficient Production in Aluminum Die-Casting Lines

The row of intelligent grinding, deburring, and polishing integrated workstations has always stood out prominently in Innovaw's aluminum die-casting production line. This system marks Innovaw's entry into a new phase of fully automated, high-precision intelligent processing for post-treatment of die-cast components.

The intelligent grinding robots integrate advanced sensor technology and adaptive control systems, enabling exceptionally precise control over grinding force, angle, and path. Even when handling complex curved surfaces or workpieces requiring ultra-high precision, they ensure uniform surface quality and achieve dimensional tolerances at exceptional levels.

In terms of productivity, the robotic workstations support 24/7 continuous operation, with single-unit processing efficiency increased by over 300% compared to manual operations. Through multi-axis robotic arms and intelligent path-planning algorithms, the system automatically recognizes geometric features of workpieces and generates optimal processing trajectories. This significantly reduces mold changeover time and adapts to flexible production needs for multi-variety, small-batch manufacturing. Additionally, operators can quickly program or modify polishing routines based on different workpiece shapes and processing requirements. By simply inputting parameters through the human-machine interface or selecting pre-stored process templates, they can swiftly switch between processing modes, significantly reducing dependence on skilled technicians.

For quality control, the robots are equipped with infrared thermal imagers and laser scanning devices that monitor workpiece surface conditions in real time, ensuring precise quality management. Practical tests show burr removal rates have risen to 99.5%, while polished surface roughness remains consistently below Ra 1μm. This has not only increased product yield to over 98.7% but also reduced energy consumption in post-processing by 22%, aligning perfectly with the company's green manufacturing strategy.

Looking ahead, Innovaw will continue to introduce advanced equipment to enhance production capacity and quality control, better fulfilling customer expectations.